{"id":29494,"date":"2024-11-01T08:00:20","date_gmt":"2024-11-01T13:00:20","guid":{"rendered":"https:\/\/essertwinpipes.com\/?p=29494"},"modified":"2025-02-20T13:37:43","modified_gmt":"2025-02-20T19:37:43","slug":"wear-resistant-components-in-high-temperature-application","status":"publish","type":"post","link":"https:\/\/essertwinpipes.com\/en\/wear-resistant-components-in-high-temperature-application\/","title":{"rendered":"WEAR-RESISTANT COMPONENTS IN HIGH TEMPERATURE APPLICATION"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"29494\" class=\"elementor elementor-29494\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-58e166b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"58e166b\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ob_glider_is_slider&quot;:&quot;no&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-e249f73\" data-id=\"e249f73\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;_ob_column_hoveranimator&quot;:&quot;no&quot;,&quot;_ob_column_has_pseudo&quot;:&quot;no&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-af0567f ob-harakiri-inherit ob-has-background-overlay elementor-widget elementor-widget-text-editor\" data-id=\"af0567f\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;_ob_use_harakiri&quot;:&quot;yes&quot;,&quot;_ob_harakiri_writing_mode&quot;:&quot;inherit&quot;,&quot;_ob_postman_use&quot;:&quot;no&quot;,&quot;_ob_widget_stalker_use&quot;:&quot;no&quot;,&quot;_ob_poopart_use&quot;:&quot;yes&quot;,&quot;_ob_shadough_use&quot;:&quot;no&quot;,&quot;_ob_allow_hoveranimator&quot;:&quot;no&quot;}\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In our latest success story, we showcase how ESSER\u2019s TWIN 900 pipe performed exceptionally well and achieved outstanding results, exceeding the client\u2019s expectations.<\/p><p>Our client, a cement plant in the EU, had issues with conveying Refuse Derived Fuels (RDF) to the kiln at the speed of 35-40 m\/s, under pressure of 0,6-2,0 bar. Before 2016, the customer used a fuel injection pipe made of non-hardened material. It was located at the end of the feed line and exposed to the kiln\u2019s high temperatures of around 800\u00b0C (approx. 1450\u00b0F).\u00a0 The customer was searching for another solution to the injection component that would last for two years, reduce downtime, and require less maintenance.<\/p><p>They contacted ESSER for a consultation. Our team suggested the installation of a custom-made pipe from our ESSER TWIN 900. Products in this series have a wear layer of CCI cast iron, which is far less sensitive to high temperatures and provides exceptional wear protection of the component even under the heat exposure.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-e2e1a22\" data-id=\"e2e1a22\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;_ob_column_hoveranimator&quot;:&quot;no&quot;,&quot;_ob_column_has_pseudo&quot;:&quot;no&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-4ae4175 ob-has-background-overlay elementor-widget elementor-widget-image\" data-id=\"4ae4175\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;_ob_photomorph_use&quot;:&quot;no&quot;,&quot;_ob_widget_stalker_use&quot;:&quot;no&quot;,&quot;_ob_poopart_use&quot;:&quot;yes&quot;,&quot;_ob_shadough_use&quot;:&quot;no&quot;,&quot;_ob_allow_hoveranimator&quot;:&quot;no&quot;}\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-1024x768.jpg\" class=\"attachment-large size-large wp-image-29497\" alt=\"\" srcset=\"https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-1024x768.jpg 1024w, https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-300x225.jpg 300w, https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-768x576.jpg 768w, https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-16x12.jpg 16w, https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry-600x450.jpg 600w, https:\/\/essertwinpipes.com\/wp-content\/uploads\/2024\/10\/Wear-and-heat-resistant-injection-pipe-for-the-cement-industry.jpg 1440w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-811b9bf elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"811b9bf\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ob_glider_is_slider&quot;:&quot;no&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-91cb9a0\" data-id=\"91cb9a0\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;_ob_column_hoveranimator&quot;:&quot;no&quot;,&quot;_ob_column_has_pseudo&quot;:&quot;no&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1a21362 ob-harakiri-inherit ob-has-background-overlay elementor-widget elementor-widget-text-editor\" data-id=\"1a21362\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;_ob_use_harakiri&quot;:&quot;yes&quot;,&quot;_ob_harakiri_writing_mode&quot;:&quot;inherit&quot;,&quot;_ob_postman_use&quot;:&quot;no&quot;,&quot;_ob_widget_stalker_use&quot;:&quot;no&quot;,&quot;_ob_poopart_use&quot;:&quot;yes&quot;,&quot;_ob_shadough_use&quot;:&quot;no&quot;,&quot;_ob_allow_hoveranimator&quot;:&quot;no&quot;}\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The pipe outlet (beveled end) was suffering the most under the high temperatures of the kiln; the steel structure was negatively affected, losing its previously developed hardness. Despite the continuous fuel supply that provided some cooling for the pipe, it would heat up significantly, causing wear to increase proportionally. ESSER suggested making the pipe outlet from hardened composite steel 4+4 in order to protect it from the kiln\u2019s high temperatures.<\/p><p>According to the customer\u2019s feedback, the first component of this type was installed in 2016, two years later the replacement of the injection pipe followed. From 2018 to 2024 the pipe outlet made of composite steel 4+4 has been repaired or patched multiple times, while the inlet with ESSER TWIN 900 components has remained stable during the whole period.\u00a0 The customer is very satisfied with the ESSER solution. A new pipe, which you can see on the photo below, was ordered in 2024.<\/p><p>This success story once again proves ESSER to be a reliable partner for the conveyance industry.\u00a0 Our solutions are designed to exceed the client\u2019s expectations. <a href=\"https:\/\/essertwinpipes.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact us<\/a> for more information!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>In our latest success story, we showcase how ESSER\u2019s TWIN 900 pipe performed exceptionally well and achieved outstanding results, exceeding the client\u2019s expectations. Our client, a cement plant in the EU, had issues with conveying Refuse Derived Fuels (RDF) to the kiln at the speed of 35-40 m\/s, under pressure of 0,6-2,0 bar. Before 2016, [&hellip;]<\/p>\n","protected":false},"author":11,"featured_media":29495,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-29494","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.9 (Yoast SEO v27.9) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Esser&#039;s Twin 900 Pipe Excels in High-Temperature Applications<\/title>\n<meta name=\"description\" content=\"Esser Twin Pipes offers wear-resistant components for high-temperature applications, ensuring durability and efficiency in demanding industrial environments.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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